Melting & Furnance

  1500 KW / 300 Hz VIP Dual track coreless Induction Furnace with 2 nos. 3000 Kg Crucibles of Inductotherm Make
  650 kw /500 hz dual track core-less induction furnace with 750 kg crucibles of Inductotherm make .
  Cupola gas fired under licence of Cokeless Cupola Ltd. U.K .
   

Pouring system

  Pouring lines with bi-rail handling system.
  Pusher & pullers on track for handling mould box make Fondarc .
   
 

Moulding 

  Air impules moulding m/c for mould box size 700x700x300/300mm make Fondarc.
  Super DT2 moulding m/c box size 600x650x175/250mm make- Darpa.
  Darpa-450 moulding m/c box size 500x500x150/275mm make- Darpa.
   

Sand plant

  Facilities for Shell cores, CO2 cores.
  Sand Dryer for drying of sand used for making cores. .
  Installation of Cold Box machines for making cores in progress. Online Core Drying Oven and painting
  Moulding Boxes are Mild Steel Fabricated
 

Knockout & Decoring

  Decoring cutter.  
  Tumbling barrel , make - jadav indust.
  Knock out 2000, make - sunny precision,
  Chipping hammer, make- chicago pneumatic

Fettling & Shot Blasting

  Cutter grinder, make- Chicago Pneumatic.
  Swing frame grinder.
  Pedestal grinder .
  Pneumatic hand grinder, Chicago Pneumatic.
  Pneumatic cutter ,Chicago Pneumatic.
  Heat treatment, make Dhan Prakash.
  Shot blasting m/c  make meera.
 

Material handling

  E.O.T. crane f/c tapping 3 ton, make- Meeka Industries.   
  Pouring hoist & laddel(1000kg & 500kg) make- Dhanprakash,
  Electric  & power stacker, make- Godrej.
  Bundling machine, make-Sona Industries.
  Fork lift truck  make Godrej.

Core shop

  Shell core shooter.
  Electric oven.
  Sand drier, make - Rhino Machinery.
  Core sand mixer make- J K Foundry .

Pattern shop

  Methoding and simulation Through SOFTCAST. Pattern and Core Boxes are made on CNC.
Maintenance of the tooling of the Tooling done in-house.
  Lathe machine , make-Kirlosker.
  Milling machine, make- Looper Engg.
  Drilling Machine.
 


We have machining facility with a group consern M/s. Porwal Diesels Pvt.Ltd. We also have tie-ups with other vendors in and around Pithampur with well-equipped machine shops having General Purpose, CNC Lathes, Horizontal Vertical and Turning Centre.


 
 
 
 

 

 

Metallurgical Testing

  Microstructure Analyzer Software using camera attached to the Microscope.
  Brinell Hardness Tester.
  Universal Testing Machine.
   

    Chemical Testing

  Spectrometer F20 Foundry Analyser Metal Lab of GNR Italy for chemical composition
  C.E apparatus with recorder
 

Carbon Sulphur analyzer & Other relevant wet analysis facilities.

   

    Sand Testing 

 

Sieve Shaker

 

Universal Sand Testing Machine

 

Mould Hardness Tester.

 

Permeability Meter.

 

Moisture Tester.

 

    Metrological Testing

 

Surface Finish Tester.

 

Slip Gauge.

 

Conventional facilities for measurement.

 

Inspection through CMM - outsourced.